Theory of Operation MPE-X
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The point source diffraction principles discussed for the MPE apply here also to the MPE-X. Simply using finer scales and employing the MPE geometry is a possibility. However, doing so results in decreased alignment tolerances. In order to improve these tolerances it is necessary to reduce the size of the beam at the scale. We can do this by moving the source point closer to the scale. This is achieved by using the image of a laser diode instead of the diode itself. This image can be placed arbitrarily close to the scale. Our incident beam again impinges on the scale at an angle; and like the MPE-B, that central angle is out of the plane of diffraction. The beam lies in the yz plane. The drawing below schematically depicts the situation. It is an end view where we are looking in the -x direction. The measurement direction is "into" and "out of" the screen. |
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The imaged laser spot is located directly on the Ronchi grating which insures that our required geometry is realized. In the region of the the laser spot there are no grating lines. As before, light which is positively and negatively diffracted from the scale interferes to form fringes on the target plane (Ronchi grating) which have exactly the same line spacing as the scale. There are of course other fringes and DC light which complicate useful photo detection. We see that the light returning from the scale is again brought to a focus on the "Image Plane". There we have an image of the original focused laser spot. Diffraction from the scale, though, generates pseudo-spots which are displaced to and fro in x on the image plane. The Ronchi grating has the effect of mixing these two spots, one with the other, providing interference. The spatial filter located on the image plane passes only these two spots. The beams are allowed to re-expand, but now all DC light is rejected. Fringe contrast here is very high, unlike the MPE. The unwanted effects of scale contaminants and the inherent surplus DC light are eliminated. |
Photo Detection:
Photo detection is accomplished using a 4-element linear array detector. The "pitch" angle of the internal hologram is adjusted so that one fringe spans the array. Of the elements A, B, C, D; A and C are subtracted to form one quadrature signal, and B and D are subtracted to form the other. This provides even more DC rejection.
Alignment Tolerances:
This geometry is particularly insensitive to yaw. Yaw effects are related to beam size at the scale, which have been reduced, but in the plane of diffraction our incidence angle is zero, and the signal response becomes an even function of yaw, centered on zero.
As for pitch, the beam size is made smaller by locating the source point close to the scale, and by orienting the laser diode with its smallest divergence in the vertical direction, y. This orientation happens to also maximize our diffraction overlap (and signal) in the x direction.
The MPE-X typically incorporates a 2 micron scale, and therefore a 1 micron signal period. The sine and cosine analog outputs very strongly reject scale contaminants. As with the MPE, the path length differences between the interfering beams is zero so that wavelength and atmospheric effects are eliminated. Also, the MPE-X has the same z axis indifference. Pitch and yaw alignment tolerances are very high, especially given the resolution.
The device incorporates the same electronics as the MPE, so we have selectable resolutions. The finest quadrature resolution is 2.5 nanometer where the stability is even lower. High speed outputs are also available.
The MPE-X is truly a superb linear measurement device.